The client is involved in extensive metalworking activities where MWFs play a critical role in cooling and lubricating the metal and tools during machining processes. The correct concentration of these fluids is vital for optimal performance and preventing tool wear and corrosion.
The key challenge was to establish a continuous and precise monitoring system for the concentration of MWFs. Inconsistent concentrations can lead to reduced tool life, poor surface finish, and potential machine damage. The client needed a reliable way to maintain the optimal concentration for various machining operations.
A specialized MWF concentration monitoring system was developed and implemented. This system employed advanced sensors capable of providing real-time data on the MWF concentration levels. The data was used to adjust the fluid mixtures, ensuring consistent concentration across all operations.
The implementation phase involved integrating the concentration sensors into the client's existing metalworking machinery. The sensors were calibrated to measure the specific types of MWFs used. A control system was also set up to automatically adjust the MWF mixtures based on the sensor readings.
The new system led to significant improvements:
This case study highlights the importance of precise MWF concentration measurement in metalworking industries. By implementing advanced monitoring and control systems, the client significantly improved their operational efficiency and product quality while reducing costs associated with tool wear and machine maintenance.